Operating Instructions — Parts Manual1-Inch Belt / 8-Inch Disc SanderModel 4002Part No. 9078321Revision A1
10Belt table adjustmentsThe belt sander table can be tilted or moved in or out to accommodate the operation being performed. Loosenthe locking handle
11Disc table adjustmentsAdjusting the table angleWARNING: When making adjustments, make sure the motor is discon-nected from the power source.WARNING:
12Changing abrasive belts (continued)Press down on the tracking knob to release belt tension (see Figure 18).Remove the belt from the three pulleys.
13Changing abrasive discs(continued)Align the keyway in the disc hub with the key on the motor shaft(see Figure 22). Install the disc plate on the sh
14Typical operations(continued)Sanding aluminum on the disc unit with the table tilted and using themiter gauge as a guide (see Figure 26).NOTE: Alwa
15Typical operations (continued)Inside curves can be sanded on the upper sanding belt idler wheel (seeFigure 30). The upper cover can either be hinge
16Exploded View of Sander (Belt Sander Parts)
17Item PartNo. Number Description1 564003-1 Hex. Socket Head Screw (M10 x 40 MM)2 564004-1 Flat Washer (12 MM)3 564005-1 Spring4 564006-1 Spacer5 564
18Exploded View of Sander (Disc Sander Parts)
19Item PartNo. Number Description53 5640711 Hex. Socket Head Screw (M5 x 12 MM)54 5640721 Drive Pulley55 5640731 Key56 5640741 Motor57 5640751 Hex Nu
2Table of ContentsCover ...
20Wilton Corporation300 South Hicks RoadPalatine, IL 60067708/934-6000FAX 1-800-626-9676Industrial Products Group: Wilton Tool Wilton Machi
3GeneralSpecificationsThe Wilton Model 4002 sander is designed to serve the varying sanding needs of the professional or thehome hobbyist. The sander
4- Misuse of this machine can cause serious injury.- For safety, machine must be set up, used andserviced properly.- Read, understand and follow instr
5This sander should be grounded in accordancewith the National Electrical Code and local codesand ordinances. This work should be done by aqualified
6Setting up the sanderWARNING: For your own safety, do not connect the sander to thepower source until the machine is completely assembled and youhave
7Figure 3. Installing stud in tablebracketFigure 4. Belt table installed and handle in place Figure 5. Dust chutes2. Remove the screw and spring from
8Grounding instructionsWARNING: The sander must be grounded while inuse to protect the operator from electric shock. Makesure that the receptacle is
9Operating instructionsStarting and stopping sanderThe on/off switch (see Figure 8) is mounted in a switch box on the rightside of the sander base.
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